TRACE

COATING

When less is more!
AT A GLANCE!
  • Fully automated, partial coating without over-spray
  • Functional and/or design areas remain coating material-free and unaffected
  • Integrated, fully automatic 100 % control
  • Use of specially developed, proven coating materials
  • Extremely high resource, energy and cost efficiency
  • No component heating = very gentle thermal stressing of the components
  • Research on the integration of artificial intelligence with the Cologne University of Applied Sciences as part of a state-funded ZIM project
Without UV light
With UV light

Efficiency on a new level

The fully automated, partial coating process Trace Coating is our latest innovation, that takes both Resources- as well as the energy efficiency to a new level.

We bring our proven coating agent KleverPLAST®-tech UV via Trace application only where it has to fulfil a function. All other, possibly functional or design areas, remain coating agent-free and untouched. In this way we achieve a maximum resource efficiency.

Sustainably economical

In addition, we rely on drying the coating agent by means of radiant heat instead of convection. In addition to the increased energy efficiency, we thus achieve an Reduced component heatingthus minimise the risk of deformation.

The optimal use of resources and maximum energy efficiency make Trace Coating to a sustainable and economic Offer.

Traceable security

A fully integrated optoelectronic 100 % test also enables protection for safety-relevant components. A safety aspect that is to be expected in particular for ADAS retaining plates.

On and on

For us, innovation is not a one-off milestone, but an ongoing process. That is why our work does not end with the introduction of new technologies - we consistently pursue the goal of continuously optimising existing solutions.

As part of a state-funded ZIM project (Central Innovation Programme for SMEs), we have been working together with the Technical University of Cologne on a forward-looking research project: the further development of our innovative technology Trace Coating through the use of artificial intelligence.

We have succeeded in developing an AI-based solution that monitors the track width during the ongoing production process and automatically adjusts it before deviations occur. This intelligent control system has enabled significant improvements:

  • Significantly reduced set-up and idle times

  • Increase in repeat accuracy, optimisation of process reliability

  • Increased energy efficiency and productivity

  • Reduced consumption of coating materials, which at the same time further reduction of our CO₂ footprint has contributed

This project impressively demonstrates how targeted research and development go hand in hand with practical application solutions - and what added value smart technologies can provide for sustainable production processes.

Trace coating - when less is more

With Klever Beschichtungstechnik and Trace Coating Benefit from our advanced coating process, which is based on Efficiency, quality and sustainability and at the same time precise and optimal results for your coating requirements.

Create optimal wettability

Through various, combined pre-treatments, we activate the surface and create the perfect foundation for our coating.

We use the following products in our services:

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08:00 - 16:30
Fr.
08:00 - 15:00
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